Volume-II of IV - GAIL

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MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/003 REV-2 Page 1 of 13 D:\old data\FATEH\MP Region\Kailaras\Tender RFQ\Plug Valves\Plug Valves - 003 - TS-R2.doc C O N T E N T S Sl.No. Description Page No. 1.0 SCOPE 2 2.0 REFERENCE DOCUMENTS 2 3.0 MATERIALS & TEST PROCEDURES 3 4.0 DESIGN & CONSTRUCTION 4 5.0 INSPECTION & TESTS 7 6.0 EXTENT OF INSPECTION & TESTING 9 7.0 TEST CERTIFICATES 9 8.0 PAINTING, MARKING & SHIPMENT 10 9.0 SPARES & ACCESSORIES 10 10.0 DOCUMENTATION 11 11.0 GUARANTEE 12 PREPARED BY : Gurdeep Singh Date CHECKED BY : A.K. Sarkar Date APPROVED BY : A.K. Johri Date
MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/003 REV-2 Page 2 of 13 1.0 SCOPE This specification covers the minimum requirements for design, manufacture and supply of carbon steel plug valves of size DN 50mm (2") and above and ANSI Class 150# thru 900# for use in onshore pipeline systems handling non sour hydrocarbons in liquid phase or gaseous phase including Liquefied Petroleum Gas (LPG). 2.0 REFERENCE DOCUMENTS 2.1 All valves shall be manufactured and supplied in accordance with the Twenty Second Edition, January, 2002, or the latest edition of American Petroleum Institute (API) Specification 6D, twenty first edition, 1994 including supplement 1 & 2 thereof with additions and modifications as indicated in the following sections of this specification. 2.2 Reference has also been made in this specification to the latest edition of the following Codes, Standards and Specifications : ASME B 16.5 : Pipe flanges and flanged fittings ASME B 16.25 : Buttwelding ends ASME B 16.34 : Valves – Flanged, threaded and welding end ASME B16.47 : Large diameter steel flanges ASME B 31.3 : Chemical & process plant piping system ASME B 31.4 : Liquid transportation systems for hydrocarbons and other liquids ASME B 31.8 : Gas transmission and distribution piping systems ASME Sec.VIII : Boiler and pressure vessel code ASTM A 370 : Standard test methods and definitions for mechanical testing of steel products ASTM B 733 : Autocatalytic nickel phosphorous coating on metals API 6FA : Fire test for valves API 1104 : Welding of pipelines and related facilities BS:6755 (Part-II) : Testing of valves – Specification for fire type - testing requirements MSS-SP-6 : Standard finishes for contact faces of pipe flanges and connecting-end flanges of valves and fittings D:\old data\FATEH\MP Region\Kailaras\Tender RFQ\Plug Valves\Plug Valves - 003 - TS-R2.doc
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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c:\fateh\standard\stad-eqp.wp NEW D
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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D:\old data\FATEH\Aban Power\TS\Spe
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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MECON LIMITED DELHI D:\TS\Lond Redi
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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