Volume-II of IV - GAIL

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MECON LIMITED DELHI D:\old data\FATEH\MP Region\Kailaras\Tender RFQ\Globe Valve\TS - Globe Valve.doc PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION TITLE GLOBE VALVES SPECIFICATION NO. PAGE 10 OF 11 8.3 Quality Records MEC/TS/05/62/005 REVISION 0 Vendor shall maintain quality records as per approved procedures. Inspection Reports & Test Record. Copies shall be furnished to Inspection Authority. 8.4 Final Documentation 8.4.1 Final drawings/ documents consisting of technical data manual/ mechanical catalogue is a compilation of “as built” certified, drawings and data, manufacturing and test records, installation, operating and maintenance instructions. For drawings where Purchaser’s approval is required, the final certified drawings shall be included. Final documents shall be legible photocopies in A4, A3 or A2 size only. The purchase requisition shall also form a part of the final documentation. 8.4.2 Final documentation shall be bound in Hard board folder(s) of size 265 mm x 315 mm (10½” x 12½”) and shall not be more than 90 mm thickness. 9.0 MARKING 9.1 Valve markings, symbols, abbreviations etc. shall be in accordance with MSS- SP-25 or the standard referred in specification sheet as applicable. Vendors name, valve rating, material designation, nominal size, direction of flow (if any) etc. shall be integral on the body. 9.2 Each valve shall have a corrosion resistant tag giving size, valve tag / code no, securely attached on the valve body. 9.3 Paint or Ink for marking shall not contain any harmful metal or metal salts such as zinc, lead or copper which causes corrosive attack on heating. 9.4 Carbon steel valves shall be painted with coats of red oxide zinc chromate primer or single coat of aluminum paint. Forged valves supplied chemically blackened (phosphated) is also acceptable. 9.5 All alloy steel high temp valves shall be painted with heat resistant silicone paint suitable for intended temperature.
MECON LIMITED DELHI D:\old data\FATEH\MP Region\Kailaras\Tender RFQ\Globe Valve\TS - Globe Valve.doc PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION TITLE GLOBE VALVES SPECIFICATION NO. PAGE 11 OF 11 MEC/TS/05/62/005 REVISION 0 9.6 All 3 ½ Ni Steel / LTCS valves shall be painted with one coat of inorganic zinc silicate coating. 10.0 DESPATCH 10.1 Valves shall be dry, clean and free from moisture, dirt and loose foreign materials of any kind. 10.2 Valves shall be protected from rust, corrosion and any mechanical damage during transportation, shipment and storage. 10.3 Rust preventive on machined surfaces to be welded shall be easily removable with a petroleum solvent or not harmful to welding. 10.4 Each end of valves shall be protected with the following materials : Flange face : Wood, Metal or Plastic cover Bevelled end : Wood, Metal or Plastic cover SW & Scrd. End : Plastic cap 10.5 End protectors to be used on flange faces shall be attached by at least three bolts or wiring through bolt holes and shall not be smaller than the outside diameter of the flange. However plastic caps for SW & SCRD. End valves shall be press fit type. 10.6 End protectors to be used on beveled end shall be securely and tightly attached. 10.7 For special service valves additional requirement of despatch shall be prescribed in data sheet.
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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c:\fateh\standard\stad-eqp.wp NEW D
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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D:\old data\FATEH\Aban Power\TS\Spe
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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D:\TS\Lond Redius Bends - 015-R1.do
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MECON LIMITED DELHI D:\TS\Lond Redi
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D:\TS\Specification for Split Tee (
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D:\TS\PSV - TS - 056 (R-1).doc PROC
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D:\TS\Cartridge Filter - 017 - TS.d
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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