Volume-II of IV - GAIL

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MECON LIMITED DELHI D:\TS\Lond Redius Bends - 015-R1.doc PROCESS & PIPING DESIGN SECTION STANDARD SPECIFICATION TITLE LONG RADIUS BENDS SPECIFICATION NO. PAGE 6 OF 8 5.0 INSPECTION AND TESTS MEC/TS/05/62/015 REVISION 1 5.1 The manufacturer shall perform all inspection and tests as per the requirements of this specification and MSS-SP-75 prior to shipment at his works. Such inspection and tests shall be, but not limited to, the following : a) Verify that the unfinished product arriving at manufacturer’s shop is in full compliance with the pipe specification as referred in para 3.1. b) Visual Inspection. c) Dimensional and tolerances check as per MSS-SP-75 and requirements of section 4.0 of this specification. d) Check heat treatment, if carried out, as required and maintain its records. e) Temperature against time recorder charts for each induction heating. f) Material properties shall be checked to meet the requirements of section 3.0 of this specification. g) The non-destructive inspection on the finished bend shall be carried out as given below : • All longitudinal seam welds shall be fully radiographed and acceptance limits shall be as per pipe specification as referred in para 3.1. • The full circumference of both ends of each bend after bevelling shall be ultrasonically tested for laminations over a length of 25mm and acceptance limits shall be as per pipe specification as referred in para 3.1. 5.2 Purchaser’s Representative reserves the right to perform stagewise inspection and witness tests on all bends as indicated in para 5.1 at Manufacturer’s works, prior to shipment. Manufacturer shall give reasonable notice of time and shall provide without charge reasonable access and facilities required for inspection, to the Purchaser’s Representative. Inspection and test performed or witnessed by Purchaser’s Representative shall in no way relieve the Manufacturer’s obligation to perform the required inspection and tests. Under no circumstances any action of the Purchaser’s Representative shall relieve the Manufacturer of his responsibility for the material, design, quality and operation of the equipment.
MECON LIMITED DELHI D:\TS\Lond Redius Bends - 015-R1.doc PROCESS & PIPING DESIGN SECTION STANDARD SPECIFICATION TITLE LONG RADIUS BENDS SPECIFICATION NO. PAGE 7 OF 8 5.3 Test Certificates MEC/TS/05/62/015 REVISION 1 The Manufacturer shall produce the Certificates (in original) for all, but not limited to, the following : a) Certificates of chemical analysis and mechanical tests carried out on pipe and bends separately. b) Certificates of required non-destructive test inspection. c) Certificates of heat treatments, if any. d) Certificates of all other tests as required in this specification. In case any of the above said certificates are not available during the final inspection, the supply shall be considered incomplete. 6.0 MARKING, PACKING AND SHIPMENT 6.1 All bends shall be marked as per MSS-SP-75. 6.2 All loose and foreign material i.e. rust, grease, etc. shall be removed from inside and outside of the bends. 6.3 All bends except bevelled ends shall be coated internally and externally with a thin film of zinc chromate red oxide paint for protection against corrosion during transit and storage. The coating shall be easily removable in the field. Manufacturer shall furnish the details for the same. 6.4 Both ends of all bends shall be suitably protected to avoid any damage during transit by means of metallic bevel protectors. 6.5 Package shall be marked legibly with suitable marking to indicate the following: a) Order Number b) Package Number c) Manufacturer’s Name d) Size (Inches) and wall thickness (mm)
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GAIL (India) Limited TENDER DOCUMEN
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D:\old data\FATEH\IDPL_Dholpur\SCC\
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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\\Akjha\work contrac\standard TS fo
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SPECIFICATION FOR HYDROSTATIC TESTI
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c:\fateh\standard\stad-eqp.wp NEW D
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0 C C; \ts\Tender-A,4.doc. TABLE -
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0 C C; \ts\Tender-A,4.doc. TABLE -
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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D:\old data\FATEH\Aban Power\TS\Spe
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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MECON LIMITED REGD. OFF RANCHI PROC
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D:\Technical Specifications & Stand
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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