Volume-II of IV - GAIL

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MECON LIMITED REGD. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION QUICK OPENING END CLOSURE TECHNICAL SPECIFICATION NO. : MEC/S/05/62/013 REV-0 Page 5 of 7 5.1.6 Welds, which cannot be radiographically inspected, shall be inspected by ultrasonic or magnetic particle methods. Procedure and acceptance criteria shall be as per ASME Sec. VIII, Appendix `U' and Appendix-VI respectively. 5.1.7 All finished wrought weld ends shall be ultrasonically inspected for lamination type defects for a distance of 50mm from the end. Any lamination larger 6.35mm shall not be accepted. 5.1.8 A minimum of two closing and opening cycles shall be performed and correct operation of both quick opening and safety system shall be established. 5.2 Purchaser's Representative reserves the right to perform inspection and witness tests including hydrostatic test, as indicated in para 5.1 at manufacturer's works prior to shipment. Manufacturer shall give reasonable notice of time and shall provide without charge reasonable access and facilities required for inspection, to the Purchaser's Representative. D:\TS\QOEC - 013 - TS.doc Inspection and tests performed/ witnessed by Purchaser's Representative shall in no way relieve the Manufacturer's obligation to perform the required inspection and tests. 6.0 TEST CERTIFICATES Manufacturer shall furnish the following certificates: a) Test certificates relevant to chemical and mechanical properties of the material used as per the relevant standards. b) Hydrostatic test certificates. c) Report on Non-Destructive examination. d) Certificate of satisfactory performance of end closure as per clause 5.1.8. e) Certificates of stress relieving. The certificates shall be considered valid only when signed by the Purchaser's inspector. 7.0 PAINTING, MARKING AND SHIPMENT 7.1 After all inspection and tests required have been carried out, all external surfaces shall be thoroughly cleaned to remove grease, dust and rust. Surface preparation shall be carried out by shot blasting to SP-6 in accordance with "Steel Structures Painting Council - Visual Standard - SSPC-VIS-1". Machined parts shall be coated with anti-rust removable paint and non-machined parts shall be applied with two coats of protective paint. Manufacturer shall indicate the type of paints used in the drawings submitted for approval.
MECON LIMITED REGD. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION QUICK OPENING END CLOSURE TECHNICAL SPECIFICATION NO. : MEC/S/05/62/013 REV-0 Page 6 of 7 7.2 Marking shall be done on a stainless steel plate and affixed to the body permanently. Marking shall include the following :- D:\TS\QOEC - 013 - TS.doc a) Manufacturer's Name b) Suitable for dia. X Thick Pipeline. c) ANSI Rating d) Tag Number e) Year of Manufacturer 7.3 Before shipment, closures shall be properly packed against damage during transportation. Bevel ends shall be protected with metallic & high impact plastic bevel protectors. 7.4 Only those closures, which have been inspected and certified by Purchaser’s Representative, shall be shipped. 8.0 GUARANTEE 8.1 Manufacturer shall guarantee that the closure alongwith the davits is in compliance with the requirements of this specification for material and workmanship. Manufacturer shall replace or repair all parts which should result defective due to inadequate engineering of quality of material or workmanship. In case the defect cannot be eliminated, Manufacturer shall replace the closure without any delay. Any defects occurring within the time period specified elsewhere shall be required making all necessary modifications and repair of defective parts free of charge ot the purchaser. 9.0 SPARES 9.1 Manufacturer shall furnish list of recommended spares and accessories for Quick Opening End Closures required during start up and commissioning. Cost of such spares shall be included by the Manufacturer in the item rates indicated in Purchase Requisition. 9.2 Manufacturer shall furnish separately a list of recommended spares and accessories required for two years of normal operation and maintenance of Quick Opening End Closures. 10.0 DOCUMENTATION 10.1 Manufacturer shall furnish at the time of bidding, the following documents:- a) General Arrangement Drawings of end closure with over all dimensions and showing the operational arrangement.
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GAIL (India) Limited TENDER DOCUMEN
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MECON LIMITED REGD. OFF: RANCHI (BI
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MECON LIMITED REGD. OFF : RANCHI (B
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Pipe Size, Out Side Diamter- Inches
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SPECIFICATION FOR HYDROSTATIC TESTI
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SPECIFICATION FOR MAJOR WATER CROSS
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SPECIFICATION FOR PIPING FABRICATIO
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Pipe Size, Outside diameter Inches
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CONTENTS Sl. Description Page No. N
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1.0 GENERAL 1.1 These technical spe
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completion and testing on system ar
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5.1.2 Mill scale, rust, rust scale
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5.2.3 Maual or hand tool cleaning M
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c. Ingredients shall be kept proper
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the bottom. This work shall be done
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S. NO. DESCRIPTION 1. MANUAL OR HAN
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S. NO. DESCRIPTION 3. BLAST CLEANIN
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6.0 PAINT MATERIALS Paint manufactu
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PAINT MATERIALS TABLE NO.: 6.2FINIS
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Notes: 1. Covering capacity and DFT
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TABLE 7.1: PRE-ERECTION/ PRE-FABRIC
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NOTE 2 : FOR EXTENAL SURFACE OF RCC
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TABLE 10.0: FIELD PAINT SYSTEM FOR
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TABLE 12.0 : FIELD PAINT SYSTEM FOR
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TABLE 14.0 : PAINTING UNDER INSULAT
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17.0 STORAGE 17.1 All paints and pa
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. Intersection points & change of d
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20.3 Method of Camouflaging 20.3.1
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it would be in the interest of the
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24.5 Tests required for evaluation
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S. No. MANUFACTURER NAME LIST OF RE
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S. No. MANUFACTURER NAME LIST OF RE
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S. NO. LIST OF RECOMMENDED MANUFACT
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SPECIFICATION FOR REPAIR OF PIPELIN
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MECON LIMITED DELHI PROCESS & PIPIN
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SPECIFICATION FOR DOCUMENTATION FOR
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1.0 SCOPE 1.1 This specification co
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2.3 Monthly • Priced variations
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- Major water crossings - Waste dis
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- Location of further appurtenance
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Document2 SPECIFICATION FOR PIPELIN
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SPECIFICATION FOR VENTS, DRAINS AND
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1.0 SCOPE TABLE OF CONTENTS 2.0 COD
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The last letter indicates type of m
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10.0 GASKETS 10.1 Spiral wound meta
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13.7 Unless specified otherwise. Va
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determination of surface profile -
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) Peel Strength shall be as follows
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accordance with ISO:8503-3 or ISO:8
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4.3 Application Procedure for Corro
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Company Representative reserves the
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SPECIFICATION FOR 3-LAYER POLYETHYL
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1.0 SCOPE This specification covers
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y. CSA Z245.20-98 : External Fusion
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which failed. If all tests pass, th
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5.3.3 Properties of Coating System
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health and safety sheets and manufa
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7.4.4 Chemical Pre-Treatment 7.4.4.
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specified temperature i.e. one at e
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• Any time when in COMPANY’s op
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8.6.4 After the de-ionised water wa
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8.13.4 The CONTRACTOR shall check t
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i. Electrostatic application of epo
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9.2.12 Failure to comply with any o
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area on the pipe shall show presenc
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10.10 Epoxy Layer Adhesive Test a.
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11.3 The CONTRACTOR shall load, unl
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• Damages caused to coating by ha
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14.6 The CONTRACTOR’s Quality sys
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Table - 1 Manufacturers Data on Coa
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MECON LIMITED Delhi PROCESS & PIPIN
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PROCESS & PIPING DESIGN SECTION MEC
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SPECIFICATION FOR PIPELINE PRE-COMM
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C O N T E N T S Clause No. Title Pa
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Above 250 & upto 500 - Deploy one q
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e. Fabricated steel structurals, pi
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4.0 DETAILS OF HSE MANAGEMENT SYSTE
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RELEVANT IS-CODES FOR PERSONNEL PRO
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2.0 MONTHLY CHECKLIST CUM COMPLIANC
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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MONTHLY CHECKLIST CUM COMPLIANCE RE
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ANNEXURE-B Format-3 3.0 ACCIDENT RE
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5.0 MONTHLY Health, Safety & Enviro
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OBSERVATION OF QUALITY ASPECTS Job
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SPECIFICATION FOR CALIPER PIGGING S
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1.0 INTENT 2.0 OBJECTIVE SPECIFICAT
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6.0 GAUGE PIG RUN Contractor to car
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- Valves or any partially closed va
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geometry inspection to generate val
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PIPELINE DETAILS NOMINAL DIAMETER m
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CONTENTS Sl.No. Description Page No
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) SIS - 055900 : Pictorial surface
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Property Test Method Condition Requ
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35mm The sleeve shall be installed
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4.1 General a) The application proc
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4.3 Procedure a) The application pr
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5.2.3 All the coated joints shall b
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8.0 REPAIR OF PIPE COATING DEFECTS
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MECON LIMITED REGD. OFF RANCHI PROC
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C O N T E N T S Sl.No. Description
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e measured. Hence the depth of meas
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6.7 Graphical representation of exi
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GAIL (India) Limited TECHNICAL SPEC
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1.0 SCOPE Cathodic Protection Power
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limit feature shall be provided in
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e) Pipeline under protected f) Auto
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- Dimensional checking - Proper mou
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Volume-II of IV - GAIL

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