Rexroth IndraDrive C Drive Controllers HCS02.1 ... - Bosch Rexroth

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8-22 Diagnostic and Service Functions Rexroth IndraDrive Note: When replacing the motor, cover the open mating sites of power lines with protective caps if sprinkling with cooling liquid/lubricant or soiling may occur (allowed degree of soiling according to EN50178: 2). • replace motor Note: To mechanically replace the AC servo motor, observe the instructions of the machine manufacturer. • connect plug-in connectors WARNING Risk of accident due to accidental axis movement! Servo axes with indirect distance measuring system ⇒ via the motor encoder will loose the position data reference when the motor is replaced! This position data reference to the machine coordinate system must therefore be reestablished after replacement. • for servo axes with absolute motor encoder, reestablish the position data reference Replacing the Supply Unit Note: Replacing the unit requires, depending upon unit weight, a lifting device and an identical replacement unit. DANGER Electrical shock due to voltage-containing parts of more than 50 V! The unit may only be replaced by qualified ⇒ personnel, which have been trained to perform the work on or with electrical devices. Note: Prior to the replacement of the unit please check according to the type plates, whether these units are of the same types. Replace only units of the same types. Proceed as follows: 1. Switch voltage to installation off and secure it against being switched back on. 2. Using an appropriate measuring device, check whether the installation is power free. Wait the discharge time. 3. Motors must be standing still. 4. Secure vertical axes against motion. 5. Release all connections from the defective unit. 6. Release the fixing bolts and remove the unit from the control cabinet. Use the lifting device, if necessary. 7. Hang replacement unit into mounting rails. Use the lifting device, if necessary. DOK-INDRV*-FU*********-IB01-EN-P
Rexroth IndraDrive Diagnostic and Service Functions 8-23 Cables DOK-INDRV*-FU*********-IB01-EN-P 8. Reconnect the unit as per the terminal diagram of the machine manufacturer. 9. If vertical axes have been mechanically secured prior to replacement, then remove these devices at this point. 10. While reading out the fault memories of the connected drive controllers make sure that the device fault has not been triggered by the drive controllers. The unit replacement is completed. The system can be put back into operation. Replacing the Drive Controller • save parameter set • open main switch • make sure main switch cannot be switched on again • make sure drive controller is completely de-energized DANGER Lethal electric shock caused by contact to live parts! Before touching live parts allow the capacitors to ⇒ discharge! Only then start working on the connection cables! • remove touch guard and separate connecting lines from drive controller • unscrew screws on top and bottom of housing • take drive controller out of drive system • mount new drive controller • connect new drive controller as specified in machine circuit diagram • mount touch guard • copy firmware and parameter set to new drive controller (see firmware documentation) Replacing Cables WARNING Lethal electric shock caused by live parts with more than 50 V! Power connectors of the cables may only be ⇒ separated or connected if the installation has been de-energized! Note: When replacing cables, observe the instructions of the machine manufacturer. If you do not use ready-made Rexroth cables, check to ensure that the cables match the terminal diagram of the machine manufacturer! • open main switch • make sure main switch cannot be switched on again • disconnect plug-in connectors
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Electric Drives Linear Motion and a
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Rexroth IndraDrive Contents I Conte
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Rexroth IndraDrive Contents III Mul
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Rexroth IndraDrive Introducing the
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Rexroth IndraDrive Important Direct
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Rexroth IndraDrive Safety Instructi
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Rexroth IndraDrive Identification,
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Rexroth IndraDrive Electrical Data
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Rexroth IndraDrive Mounting and Ins
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Rexroth IndraDrive Commissioning an
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Rexroth IndraDrive C Drive Controllers HCS02.1 ... - Bosch Rexroth

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